Case Volume and Loading for Long Range Precision: Part 2 Case Study

In preparation for an upcoming 1300 aggregate Palma match to be fired at 800, 900, and 1000 yards over two days, I have measured the volume of 200 Winchester 223 cases that are otherwise ready to shoot. These cases have a mean as well as median capacity of 30.4 in grains of H2O (from here forward I will refer to grains of H2O as simply “grains”). The standard deviation was 0.12 grains, with a minimum of 30.13 and maximum of 30.88. With the expectation of 20 to 35 fps muzzle velocity per grain variation in case capacity, I expected the velocity variation to be between roughly 15 and 25 fps between the cases near the min and those near the max.

Ordering the cases from low to high volume gives the following distribution:

The majority of cases are between 30.2 and 30.55 grains with tails beyond those thresholds. I removed all these cases in the tails from the batch that I will be shooting at the upcoming match.

These rounds will be loaded with Hornady 90 grain A-Tip bullets to an OAL of approximately 2.45 inches. I expect to reach approximately 2600 fps with this ammunition at the muzzle.

For this study, I took the high and low six cases at each end of the distribution to measure velocity for comparison. My plan is two-fold, two see if these outliers (using this term loosely) can significantly effect my scores at 600 to 1000 yards, and if so, by how much. This is a small sample size as I want to keep the cases that are not at the tail ends of the distribution for the upcoming competition.

After shooting the 12 rounds I found that the muzzle velocity of the high-volume cases was 2581 fps with SD of 9.7 fps and the muzzle velocity of the low-volume cases was 2606 fps with SD of 14.9 fps. This gives a total spread of 25 fps, at the high end of the expected range.

Notice how the high capacity cases have LOWER velocity than the low capacity cases. This reflects the higher pressure generated by equal powder charge weights in a smaller volume, and is in agreement qualitatively with Quickload as well as general experience.

Running this data through a custom ballistics calculator that uses the mean velocity to get a fixed launch angle for all rounds gives the following vertical variation at the target for distances between 200 and 1000 yards:

Will this humble 223 load be capable of 1000 yard performance? Here’s how the bullet speed drops with distance for this load using Hornady’s G1 BC of 0.585.

Taking the rule of thumb for the transonic limit of 1.2 Mach, in which we select a Mach 1 value of 1125 fps corresponding to air at 68 degrees F which gives a transonic limit of 1350 fps. Our ammunition comes out right at the limit, and its performance has been proven in competition as well.

In my experience a bullet need not be going too fast at the target to perform with good accuracy. Provided the bullet is properly stabilized it will continue to exhibit good accuracy to Mach 1.1 and potentially lower. It is running out of gas for sure at Mach 1.2 though so that is a good speed to aim for at the target.

So what does this all really mean for a competitive target shooter or anyone else who wants to place rounds accurately at long range? Let’s start at the low end of long range, 600 yards, usually referred to as mid-range by high power competitors. Here is where the rubber hits the road.

Suppose a sling shooter and his weapon are able, all things being equal, to hold the 10 ring most of the time at 600 yards and 1000 yards. We can simulate such a shooter, who would have a mean radius right around 0.9 (see ballistipedia.com for a proper explanation of mean radius). We can also neglect wind for this study but add in the vertical variation due to variation in muzzle velocity. At 600 yards, how many points and X’s would this shooter give up due to high or low capacity cases? Let’s have a look at the extreme example in which the shooter only shoots the cases at the tails of the distribution. Simulating 10 different groups at 600 yards we would have the perfect cases on the left and the tail-capacity cases on the right.

Note: the inner circle is the F-Class X ring. Clearly these are not F-Class groups being simulated and I will address the effect of muzzle velocity in competitive F-Class in an upcoming post.

We see our shooter dropping a couple points and X’s due to case capacity variation most of the time. But we know that most of our cases are going to be in the good portion of the distribution, not at the tail. So an outlier could cost us a point, but we see why top shooters who do not measure and account for case volume rarely drop points and keep on winning anyway. Thank goodness that shooting, especially from a sling, still comes down to shooting ability, especially the general fundamentals and wind reading. But still, a competitive match could still come down to one or two rounds with relatively high or low muzzle velocity.

At 1000 yards the situation is a little bit more dramatic, but still we’re talking a few points or X’s and this for all cases at extreme ends of the distribution:

I find it amusing that sometimes inaccuracy in the weapon and ammunition can work to our favor. If we throw a shot high that would otherwise have been low due to other random variation in the weapon, wind, and ammunition, then we get lucky and save a point or two. But in the aggregate we cannot achieve winning scores consistently in this way.

So we see that muzzle velocity variation due to case capacity variation is another knob we can turn in our pursuit of perfection, but we still have to be good at shooting to reach our full potential and win matches.

308 Win Case Capacity and Muzzle Velocity

I conducted a brief study of case capacity and its effect on muzzle velocity this weekend. Such studies are easy because spending time at the rifle range is fun. They are also difficult because time is limited and it takes a lot of trigger time to get statistically significant results.

This study is not rigorous in that insufficient data was collected to prove any correlation between muzzle velocity and case capacity for a given brand of case, but enough data was collected to show a link over several brands of cases. The difficulty here is that there is more to muzzle velocity variation than case volume, but if the variation in capacity is great enough, we see the effects clearly.

Starting with the case capacity in grains of H2O between a selection of new and once fired 308 Win brass from Lapua (once fired), Federal (once fired), SSA (new), Winchester (new), and Hornady (once fired).

SSA has the lowest capacity while Hornady and Winchester were about the same at the highest capacity. Approximately 2 grains of H2O capacity separate the lowest from the highest. We expect that all else being equal (i.e. the same powder charge and bullet weight etc.), the cases with the lowest capacity will exhibit the highest muzzle velocity and vice-versa. Here’s the results from the range session shooting off-hand with an M14 (shot pretty well, one 10-round string was 96-2x)

In this figure clear correlation between case volume and muzzle velocity is apparent. Obviously other factors influence muzzle velocity besides case volume as there is significant variation in muzzle velocity that does not correlate with case volume. For example, the SSA brass (grey dots) has lower muzzle velocity than the Federal brass (orange dots) even though it clearly has lower case volume, which generally correlates with higher muzzle velocity.

Given that the powder charges were thrown by an Autotrickler to 41.2 +/- 0.02 grains of H4895, the powder charge is the most consistent thing besides bullet weight at 168 grains for the Sierra Match King bullets used in this test. Notice also that for each 10-shot group except for the group shot with Hornady brass, the variation among the group does not correlate much at all with case volume. This is to be expected with sample sizes this small. Even so, the correlation among the data in general agrees with the prediction made by Quickload between 20 and 30 fps per grain of case volume, all else being equal.

The Hornady brass did show good correlation between case volume and muzzle velocity so let us consider it more closely.

This correlates with the prediction given by Quickload but is still too small a data sample to be taken as strong evidence. And there lies the problem as always with load development and accuracy: the difficulty with which we obtain meaningful results due to the constraints involved in gathering statistically significant data. Barrels heat up, fatigue sets in, Lab Radars fail to register a shot, and so on.

Ideally I would turn necks and be very careful about neck tension, flash holes, and the rest, and then shoot 50 to 100 rounds of each brand case. I’ve also found that correlation is stronger if the volume of the fired case is measured before resizing and compared with the muzzle velocity from the previously fired shot.

So take the data as it is, a point from which we can move forward, no more, no less, and an indication that what we expect is true, so now we have to be more careful to prove it.

In an upcoming article I will discuss strategies for using case volume measurements to inform load development for match shooting at 600 yards and beyond.

Reduced NRA High Power Target Dimension Calculator

I’ve created a calculator that computes reduced NRA High Power target dimensions so that you can create your own SR, SR-3, MR-1 and other targets to match your distance and caliber:

To draw the targets you will need a vector graphics program like Corel Draw. They have a home and student version available here:

https://www.coreldraw.com/en/product/home-student/

Here’s an example of a target I created for shooting offhand at the SR 200 yard target at our local 25 yard indoor range:

The target is made to be printed on tabloid sized 11×17 paper. The HP 7740 wide format printer for around $180 can’t be beat and has printed many of these targets for me.

224 Valkyrie 88 ELD

I finally dialed in the 88 ELD with my latest hand loads. Until now the factory Hornady 88 ELD has out-shot what I was doing in the reloading room. I noticed that the factory loads are very light, to the point that the action cycles very mildly. I backed my loads down a bit and loaded them closer to the factory 2.260″ OAL, with my loads coming in now at 2.270″.

The secret sauce is 26.5 grains of Winchester 760 powder, Starline brass, and Winchester small rifle primers. I didn’t measure muzzle velocity but the loads still seamed hotter than factory, so I’m guessing 2650 fps from the 22″ barrel (factory shot 2650 fps from my 24″ barrel.)

I was able to shoot two 1 MOA groups, one with 9 shots and the other with 7, at 100 yards. I need to fine-tune this load now and then stretch its legs, but I expect good things given how the factory loads shot at 1000 yards last year from the 24″ barrel.

The group below is pretty satisfying at this point. Notice how you could combine those shots in different ways to get several sub-moa 5-shot groups. Never trust low round counts. I plan to refine this load a bit more, probably just drop to 26.4 grains and see how it shoots. I’ll put up a 20+ round group to see what we get.

22" 224 Valkyrie 88 ELD

Oregon Service Rifle State Championship 2019

Great fun was had by all. I wasn’t particularly good but doing better than my average. I earned the top novice award but then couldn’t accept it because I’m not an Oregon resident. I did get a CMP bronze pin though, my first acheivement in highpower. Highpower rifle is great fun and I recommend anyone interested to check out the various disciplines available at Douglas Ridge Rifle Club in Eagle Creek Oregon. I shoot F-Class and Service Rifle there and it’s a blast.

Oregon State Service Rifle Championship 2019, relay 3 getting ready to shoot sitting rapid fire at 200 yards.

For beginners, check out their Service Rifle Program, which is a sequence of friendly matches throughout the year geared towards novice competitive shooters. They have M1 Garand rifles and ammunition available and the cost is very inexpensive for a day of fun.

New Federal Gold Medal Match 224 Valkyrie Ammunition

I got a couple of boxes of the updated Federal Gold Medal Match 90 SMK ammo to the range today. I have NEVER been able to shoot well with the original offering of this ammunition from Federal, typically shooting 2″ to 3″ groups or worse, with the barrel seemingly spraying bullets everywhere. I ran my Bison Armory 24″ barrel with a Yankee Hill Resonator 30 cal silencer. I’m shooting at the 100 yard range at Clark Rifles near Vancouver Washington.

Old package on the left, new package on the right. I got the new ammo, in updated packaging, topped with the 90 SMK with the new thicker jackets and crossed my fingers. The results were excellent:

First two groups out of my rifle were five shots each of the FGMM loads, labelled as such on the target. Both came up 0.78 MOA. The ammo was running about 2650 and was surprisingly consistent in terms of velocity. I shot some of the old stuff, from a later batch therein, which ran a little over 2700 fps. Federal has backed off on the load a little as their earlier loads were way too hot. The old batch I ran I think was from a second run as it wasn’t as hot as the original stuff, and didn’t spray all over the place, but still only managed about 1.26 MOA, which is quite a bit better than what I’m used to.

I also got in a box of the new 90 SMK bullets from Sierra with the thicker jackets and loaded them up. I used an RCBS neck-bushing die to resize the once-fired Starline brass. I’m going to stick with the neck bushing die for loading this ammo from now on. First group out is at the bottom right, 5 shots into 0.48 MOA. These loads were light at 2590 fps or so, which stays above 1200 fps past 1100 yards. The light loads used 26.5 grains of Win 760 loaded to 2.290″ OAL. The next two loads shot nicely sub-MOA at 27.0 and 27.5 grains for 2650 and 2700 fps respectively. At 2700 fps these bullets are staying above 1200 fps to 1200 yards. I think this load, and the factory load, can shoot at 1000 yards out of a 20″ barrel with some legs to spare.

The two un-annotated groups are from my 22″ upper. The really poor group is one of my hand loads, and that barrel always shoots my SMK hand loads poorly. The smaller group that isn’t marked is the 90 SMK FGMM stuff, which shoots a lot better from this barrel than my hand loads. Go figure. That barrel has not impressed me and only really likes the 85 RDF for some reason. Still, keeping below 1.25 MOA consistently is good for that barrel.

I’m extremely pleased to see that Federal and Sierra have figured things out.

Taking the 224 Valkyrie 80 grain SMK to 1000 Yards

Thursday presented a great opportunity to run the 80 grain Sierra MatchKing 224 Valkyrie load from Washougal River Cartridge to 1000 yards. Muzzle velocity for this round is about 2850+ fps from a 24″ barrel. Combine that with a G1 BC of 0.461 and the round is supersonic past 1100 yards. In a 20″ barrel at 2780 fps the bullet is still supersonic past 1050 yards. Numbers are fine but we have to get ready to shoot. The 224 Valkyrie wasn’t the only rifle we brought, of course. I’m getting the 6.5 Creedmoor ready first:

Turns out you really do need that extra 20 MOA in the scope mount to hit the target at 1000 yards. The ADM mount pictured above doesn’t have it and I ran out of elevation getting on target. Needed to hold the bottom of the reticle on the center of the target to get on paper. My wife likes my homeless guy hairstyle, I cannot understand why. Must be the bald spot.

My 224 Valkyrie with our 24″ Bison Armory heavy barrel was up next. The Bobro mount has 20 MOA of elevation built in, and the Leupold Mark 6 scope is up to the task:

We brought a pair of .260 Rem bolt guns too. They weigh in around 22 pounds each, and that substantial mass makes it easy to stay on target. Here’s your humble Bison Armory proprietor putting rounds down range with the Valk:

I am perpetually grateful to have Douglas Ridge and their 1000 yard range available on Thursdays. I’m also grateful that the 80 SMK shoots superbly at 1000 yards. I shot these two 6-shot groups, about 10 minutes apart under changing conditions. I didn’t adjust my scope, but you can see how a small change in the wind can put your rounds in a different spot on paper:

I am not the best shot and I’m easily able to hold 5 shots into one minute of angle and 6 shots close to that. Shooting at longer ranges is providing that extra challenge that 100 yards doesn’t have. The conditions I’m shooting in are challenging and these are just 5 mph winds. One of these days I’m going to show up with significant winds and getting the right windage will be challenging and a lot of fun. The low recoil makes working on your follow through a snap:

 

This ammunition is match quality, and you can get it on the Bison Armory web store, along with our 1:6.5 twist 224 Valkyrie barrels at www.bisonarmory.com/store

1000 Yards with the .224 Valkyrie

I took the .224 Valkyrie out to the 1000 yard line on Thursday at Douglas Ridge Rifle Club in Oregon. It’s about time I got to stretch the Valk’s legs. I was shooting the 95 SMK in a Bison 24″ 1:6.5″ twist barrel. My muzzle device was an Elite Iron brake that I normally use with their Bravo 1 silencer but my DOPE for my previous sight in was taken without the silencer so I kept it like that for this session. Here’s the view from the targets looking back at the firing position:

The target positions are behind me. The targets in front are for 200 to 600 yard service rifle competitions. Here’s the view from the 900 yard firing line:


Turns out it helps to get on paper to know which firing line you are at. I thought I was at the 800 yard line and I ended up wasting quite a bit of ammo getting on paper. Checking against my DOPE and ballistics data I was quite puzzled at the almost 7.8 mils of come up needed to get on paper when I had computed something more like 6.8 mils were needed. Thanks to the low recoil of the .224 Valkyrie I was able to see the rounds hitting the dirt which told me I was a ways off. Wasting ammo with my bald spot blasted by the late afternoon sun wasn’t my idea of fun. But I did get on paper and then back to the 1000 yards line we go. Shade is a good place to shoot from.


The .260 Rem got to try 1000 yards too. The DOPE for that one was way off as well, you’d think that would have told me something. I got on paper and then changed targets. I should have taken a photo of the Caldwell Target Camera LR system that I was using. This thing was the best $350 I’ve spent in a while.

 

I have no Android or iOS devices So I had to improvise. You can log into the camera through a website. The IP address of the camera is marked on the side, which in my case is 192.168.0.3, and then provide the username admin with the password 12345 and you get to a menu written in Chinese. Selecting the second item in the menu gets you to the live feed from the camera.

A note about this system: I couldn’t see a single hole in the target black though I hit it several times. Hits in the white are clearly visible. I recommend using these targets for 1000 yard shooting with the Caldwell Target Vision camera system:

 


I haven’t used this target yet but I think it will work well. It’s 42″ square and I think light enough to see the bullet strikes. I was using white cardboard which worked really well too, but didn’t cover the target black behind it completely so it I could not make out the bullet holes that were not in the white. I’ll report back after my next session later this month about how the IBS targets worked out.

As one might guess, getting on paper at 1000 yards given my confusion about which line I was shooting from at 900 yards, a little work was needed to get on paper at 1000 yards. Again puzzling because once on paper my come up was 9.2 mils when I had expected 10 mils from my ballistics computations and then probably more given the 7.8 mils I thought I needed at what I thought was 800 yards. Both the .260 Rem and the .224 Valkyrie were consistently inside 12″, which is pretty good for me given that I’d never shot at this distance before. Winds were consistently inconsistent but at about 5 mph. The direction changed often and sometimes died out completely only to come back again 30 seconds later. First time out at 1000 yards, the range all to myself, what’s not to like:


Holy mackerel, my nose isn’t nearly that big in real life, I swear! Now that I’m dialed in, I’ll be shooting some groups my next outing instead of just spraying all over the target while constantly adjusting my windage and elevation. Conclusion: .224 Valkyrie can shoot at 1000 yards. Next time: 80 SMK loaded to about 2850 fps in the 24″ barrel. Oh yeah, after wrapping up for the day I noticed that the 800 and 1000 yard berms were really close together. That’s when the dam broke and I realized I’d been shooting at 900 and not 800, argh!

.224 Valkyrie 95 SMK

I finally got to test some 95 SMK hand loads. I used Winchester small rifle primers, new Federal brass, and Winchester 760 powder starting at 26.0 grains and working up to 27.5 grains. The rifle has a 24″ 1:6.5″ twist Bison Armory heavy barrel and an Elite Iron muzzle brake but I left off the silencer and shot unsupressed for the testing.

I only shot a single 5-shot group at each charge and got the following average velocities with standard deviation below 13 for all and extreme spread no greater than 27:

26.0: 2430 fps

26.5: 2510 fps

27.0: 2555 fps

27.5: did not measure, estimate 2600 fps

I shot the first three loads at 100 yards and shot a near 1/2″ group with the 26.5 grain load:

 

 

 

 

 

 

 

 

 

 

 

 

 

2510 fps at the muzzle with a G1 BC of 0.60 results in 1318 fps at 1000 yards and 1168 fps at 1200 yards. The speed of sound is around 1130 fps and this load stays above that to 1250 yards according to the G1 BC and available data. The load is definitely a 1000 yard performer in terms of velocity. Hopefully I will get to shoot it at 1000 yards this summer. Pushing to 2550 or even 2600 fps seems reasonable, though accuracy wasn’t quite as good as I pushed the bullet faster. Single 5-shot groups are not sufficient to make a firm determination but more testing is in order.

I am thinking that Federal’s 90 SMK accuracy troubles may result from loads that are just too hot. I wonder if they’re pushing the bullets too hard to get the mythical 1300 yard supersonic performance but sacrificing accuracy. Seems like a lousy trade to me when solid 1000+ yard performance from a 75 to 95 grain bullets is great performance from any AR-15 rifle.